电子微孔检漏机系列-湖南正泽智能科技有限公司

The equipment is mainly used for the sealing integrity detection process of small volume liquid preparation. It is applicable to the detection of cracks, micropores, gaps and other leakage defects in the body, bottom, bottleneck, head and lock cover of ampoules, oral liquids and vials made of plastic and glass.

工作原理　Work Principle

　　待检的瓶通过左端进瓶网带送至不等距螺杆，同时在不等距螺杆上通过翻转机构，把瓶由垂直位置转变为水平位置，再由两组检测机构分别检测瓶的各个部分，检测部分交叉覆盖，完成瓶的全覆盖检测，完成检测后的瓶再由反向翻转机构，将瓶由水平位置翻转到垂直位置。检测完成后由右端伺服摆动剔废机构将泄漏不良品和合格品，分别送至不同的储瓶盘内。至此瓶所有待检测部位的检测工序完成。

The bottles to be inspected are sent to the unequal-distance screw through the left infeed mesh belt. The bottles are changed from the vertical position to the horizontal position through the turning mechanism on the unequal-distance screw. And then the battles are detected by two groups of inspection institutions. Each part of the test part is cross-covered to complete the full coverage test of the bottle. After this test, the bottle is turned over by the reverse turning mechanism to turn the bottle from the horizontal position to the vertical position. After the whole detection is completed, the right-end servo swing rejecting mechanism will send the leaked unqualified and qualified products to different bottle storage trays. And the inspection process of all parts of the bottle to be inspected is completed.

工作流程　Work Process

待检品→进瓶网带→螺杆→检测电极→剔废机构→合格品和不良品分别出瓶

Products to be inspected → Infeed mesh belt →Screw→ Detection electrode →Rejection mechanism → Feed out qualified and the rejected separately

主要技术参数　Main Technical Parameters

• 适用范围：直径8-28瓶(玻璃、塑料材质)

• 检测项目: 瓶上微孔、裂纹、锁盖缝隙等产生的泄露

• 检测速度：400支/分钟

• 检测精度: ≥0.5um

• 电容量: 1.5kw

• 电压: AC 380V 50HZ

• 工作台高度: 900mm

• 外形尺寸:2350×1110×1710(mm)

• Scope of application: bottles with 8-22 diameters (glass and plastic materials)

• Test items: leaks caused by bottle micro holes, cracks, gaps in lock cap, etc.

• Detection speed: 400 pcs/min

• Detection accuracy: ≥0.5um

• Electric capacity: 1.5kw

• Voltage: AC 380V 50HZ

• Table height: 900mm

• Dimensions: 2350×1110×1710 (mm)

主要特点　Main Features

• 可与生产线联动，做到自动在线对被检测容器逐个检测

• 可检测出传统方法无法检出的超细微裂纹、微孔

• 检测电极采用仿形放电极及接收极，保证全覆盖，检测稳定及准确性

• 因加载在被检容器上的能量低、时间短，合格药品经过检测区域时为绝缘状态，检测电压对药品内液无副作用，实现容器和药品的非破坏检查

• 检测电极与药品无直接接触，对药品不会产生污染

• 一台设备通过更换规格件，可以适应多种规格瓶的生产

• 人机友好的触摸屏界面，具有强大的控制、显示、数据采集和打印等功能

• 提供全套符合GMP要求的验证标准

• 产品已获得多项专利，有丰富的技术支撑

• Can be linked with the production line to automatically inspect the containers one by one.

• Can detect ultra-fine cracks and pores that cannot be detected by traditional methods.

• Detection electrode adopts profiling discharge electrode and receiving electrode to ensure full coverage, stability and accuracy of detection.

• Due to the low energy and short time loaded on the container to be inspected, qualified drugs are in an insulated state when they pass through the detection area. And the detection voltage has no bad effects on the inner liquid of the drug which realize non-destructive inspection of the container and the medicine.

• No direct contact between the detection electrode and the medicine, so it will not pollute the medicine.

• Equipment can be adapted to the production of containers of various specifications by changing specifications.

• Human-machine touch screen (HMI) has powerful functions such as control, display, data collection and printing.

• Provide a full set of verification standards that meet GMP requirements.

• Products have obtained many patents and rich technical supports.