水针智能灯检机系列

型号品种　Model and Type:

KDJ200/20A安瓿注射液智能灯检机

KDJ200/20A Ampoule Intelligent Impurity Inspection Machine

KDJ400/20A安瓿注射液智能灯检机

KDJ400/20A Ampoule Intelligent Impurity Inspection Machine

KDJ600/20A安瓿注射液智能灯检机

KDJ600/20A Ampoule Intelligent Impurity Inspection Machine

主要用途　Main Application

　　主要用于透明或半透明安瓿水针剂容器内的可见异物(玻璃屑、金属屑、纤维、毛发、白点、白块等)、液体装量的自动检测。

　　适用安瓿、西林瓶水针剂1ml、2ml、5ml、10ml、20ml等多规格剂型灯检工序。

It is mainly used for the automatic detection of visible foreign objects (glass chips, metal chips, fibers, hair, white spots, white blocks, etc.), appearance defects (capping and sealing), and liquid content in transparent or translucent ampoule injection container.

It is applicable to the inspection process of 1ml, 2ml, 5ml, 10ml and 20ml ampoules, vials injections.

工作原理　Work Principle

　　利用机器视觉原理对安瓿水针剂的可见异物、液位进行识别检测。

　　可见异物检测：被检测产品在高速旋转时被制动静止，工业相机连续拍照获取多幅图像，经过计算机系统分析比较，判断被检测产品是否合格，并自动区分合格品与不合格品。

　　液位检测：对安瓿装量进行图像识别，并与标准装量模型进行比对，自动区分合格与不合格品。

The visible foreign matter and liquid level of ampoule injection were identified and detected by using the principle of machine vision.

Visible foreign body detection: The product being tested brake stationary when it is rotating at a high speed. The industrial camera continuously takes pictures to obtain multiple images. After the computer system analyzes and compares, it judges whether the tested product is qualified, and automatically distinguishes qualified and unqualified products.

Liquid level detection: image recognition is carried out for ampoule filling capacity, and compared with the standard filling capacity model to automatically distinguish qualified and unqualified products.

工作流程　Work process

待检品→进瓶→光电检测区→旋瓶→刹车→拍照→可见异物、液位检测→分瓶器根据软件指令区分的合格品、不合格品→合格品与不合格品分别出瓶。

Products to be inspected → infeed bottle → photoelectric detection area → rotating bottle → brake → take pictures →visible foreign matter and liquid level detection →bottle separator distinguishes qualified products and unqualified products according to software instructions → feed out qualified and the rejected separately

主要技术参数　The Main Technical Parameters

主要特点　Main Features

• 采用多项专利技术

•检测结果可靠，符合欧洲药典和美国FDA通行的Knapp规则

• 运行平稳、破瓶率低

• 检测精度可调节，符合生产要求

• 更换规格方便快捷

• 提供全套符合GMP要求的验证标准

• 储存一定时间内的检查数据，便于质量分析，带有打印接口。

• Adopt many patented technologies.

• Test results are reliable and comply with the Knapp which is adopted by the European Pharmacopoeia and the U.S. FDA.

• Smooth operation, low bottle breaking rate.

• Detection accuracy can be adjusted to meet the production requirements.

• Quick and easy to change specifications.

• Provide a full set of verification standards that meet GMP requirements.

• Store inspection data within a certain period of time for easy quality analysis, with a print interface.